Articles | Volume 14, issue 2
https://doi.org/10.5194/ms-14-531-2023
https://doi.org/10.5194/ms-14-531-2023
Research article
 | 
13 Dec 2023
Research article |  | 13 Dec 2023

Study on a grinding force model of a variable grinding contact area during knife-edge surface grinding

Baohua Yu, Tianfeng Lou, Dongwei Chen, Jie Rui, Wenliang Li, and Yuepeng Chen

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Subject: Machining and Manufacturing Processes | Techniques and Approaches: Mathematical Modeling and Analysis
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Cited articles

Fu, Y., Tian, L., Xu, J., Yang, L., and Zhao, J.: Development and Application on the Grinding Process Modeling and Simulation, J. Mech. Eng., 7, 198–205, https://doi.org/10.3901/JME.2015.07.197, 2015. 
Gao, T., Li, C., Zhang, Y., Yang, M., Cao, H., Wang, D., Liu, X., Zhou, Z., and Liu, B.: Mechanical Behavior of Material Removal and Predictive Force Model for CFRP Grinding Using Nano Reinforced Biological Lubricant, J. Mech. Eng., 13, 325–342, https://doi.org/10.1016/j.jmatprotec.2020.116976, 2023. 
Gu, P., Zhu, C., and Tao, Z.: A grinding force prediction model for SiCp / Al composite based on single-abrasive-grain grinding, Int. J. Adv. Manuf. Tech., 109, 1563–1581, https://doi.org/10.1007/s00170-020-05638-7,2020. 
Jamshidi, H., Gurtan, M., and Budak, E.: Identification of active number of grits and its effects on mechanics and dynamics of abrasive processes, J. Mater. Process. Tech., 273, 116239, https://doi.org/10.1016/j.jmatprotec.2019.05.020, 2019. 
Li, C., Li, X., Wu, Y., Zhang, F., and Huang, H.: Deformation mechanism and force modelling of the grinding of YAG single crystals, Int. J. Mach. Tool. Manu., 143, 23–37, https://doi.org/10.1016/j.ijmachtools.2019.05.003, 2019. 
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Short summary
In order to enhance the accuracy of predicting grinding forces during the surface grinding of knife-like tool blades, a novel analytical-regression correction method has been introduced. This method analyzes the changing contact line between the grinding wheel and the tool and refines the variable edge-width grinding force model through the use of exponential coefficients in a regression analysis. This significantly improves the predictive accuracy of the model.