Articles | Volume 10, issue 2
https://doi.org/10.5194/ms-10-373-2019
© Author(s) 2019. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/ms-10-373-2019
© Author(s) 2019. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Research article
| 
18 Jul 2019
Research article |
| 18 Jul 2019
| 18 Jul 2019
Tool Wear Progression and its Effect on Energy Consumption in Turning of Titanium Alloy (Ti-6Al-4V)
Muhammad Younas
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Syed Husain Imran Jaffery
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Riaz Ahmad
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Liaqat Ali
University of Technology Nowshera, KPK, Nowshera, Pakistan
Zarak Khan
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Aftab Khan
University of Engineering and Technology (UET), Peshawar, Pakistan
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Zarak Khan, Mushtaq Khan, Syed Husain Imran Jaffery, Muhammad Younas, Kamran S. Afaq, and Muhammad Ali Khan
Mech. Sci., 11, 329–347, https://doi.org/10.5194/ms-11-329-2020, https://doi.org/10.5194/ms-11-329-2020, 2020
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The paper highlights the importance of process parameters in the electromagnetic sheet metal forming process. Aluminium alloy I(Al6061T6) sheets with varying thicknesses were deformed by varying current, voltage and number of turns of the coil. A numerical model was also developed to predict the behaviour of the sheet under different processing conditions. The simulation and experimental results were in good agreement.
Muhammad Ali Khan, Syed Husain Imran Jaffery, Mushtaq Khan, Muhammad Younas, Shahid Ikramullah Butt, Riaz Ahmad, and Salman Sagheer Warsi
Mech. Sci., 10, 561–573, https://doi.org/10.5194/ms-10-561-2019, https://doi.org/10.5194/ms-10-561-2019, 2019
Short summary
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The paper provides a comparative study of dry, wet and cryogenic turning of Ti-6Al-4V. Usually, it is recommended that titanium should be machined under lubrication, however, conventional lubricants are considered carcinogenic and health hazards. In this regard, cryogenic cooling using liquid Nitrogen provides an environment friendly option to machine Titanium based alloys.
Gulfam Ul Rehman, Syed Husain Imran Jaffery, Mushtaq Khan, Liaqat Ali, Ashfaq Khan, and Shahid Ikramullah Butt
Mech. Sci., 9, 231–243, https://doi.org/10.5194/ms-9-231-2018, https://doi.org/10.5194/ms-9-231-2018, 2018
Short summary
Short summary
The research into micro machining of advanced alloys finds its applications in the aerospace, automotive, biomedical and healthcare and other industrial areas. One of the major concern is to produce parts at micro level without further rework, specifically surface finish. In order to achieve this, suitable process parameters and machining strategy needs to be identified for advanced alloy. The research presented here focuses on this aspect of the machining of Titanium Alloy.
Related subject area
Subject: Machining and Manufacturing Processes | Techniques and Approaches: Experiment and Best Practice
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Yun Zhang, Guangshun Liang, Cong Cao, Yun Zhang, and Yan Li
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Haibo Liu, Baoliang Liu, Meng Lian, Pingping Li, Tianran Liu, Te Li, and Yongqing Wang
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Liquid-metal direct writing is a cost-effective and green technology, which is very promising for the customized fabrication of flexible circuits and functional devices. The smooth flowing and conveying of liquid-metal ink are still huge challenges that need significant attention. In this paper, the force mechanism of liquid-metal ink transported by ball rotation and translation of the printing head was analyzed. The flexible complex circuit and functional electronic pattern were printed.
Mohamed Ramadan and Abdulaziz S. Alghamdi
Mech. Sci., 11, 371–379, https://doi.org/10.5194/ms-11-371-2020, https://doi.org/10.5194/ms-11-371-2020, 2020
Qiong Liu, Guoqin Huang, and Yongchao Xu
Mech. Sci., 11, 349–356, https://doi.org/10.5194/ms-11-349-2020, https://doi.org/10.5194/ms-11-349-2020, 2020
Muhammad Ali Khan, Syed Husain Imran Jaffery, Mushtaq Khan, Muhammad Younas, Shahid Ikramullah Butt, Riaz Ahmad, and Salman Sagheer Warsi
Mech. Sci., 10, 561–573, https://doi.org/10.5194/ms-10-561-2019, https://doi.org/10.5194/ms-10-561-2019, 2019
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The paper provides a comparative study of dry, wet and cryogenic turning of Ti-6Al-4V. Usually, it is recommended that titanium should be machined under lubrication, however, conventional lubricants are considered carcinogenic and health hazards. In this regard, cryogenic cooling using liquid Nitrogen provides an environment friendly option to machine Titanium based alloys.
Gulfam Ul Rehman, Syed Husain Imran Jaffery, Mushtaq Khan, Liaqat Ali, Ashfaq Khan, and Shahid Ikramullah Butt
Mech. Sci., 9, 231–243, https://doi.org/10.5194/ms-9-231-2018, https://doi.org/10.5194/ms-9-231-2018, 2018
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The research into micro machining of advanced alloys finds its applications in the aerospace, automotive, biomedical and healthcare and other industrial areas. One of the major concern is to produce parts at micro level without further rework, specifically surface finish. In order to achieve this, suitable process parameters and machining strategy needs to be identified for advanced alloy. The research presented here focuses on this aspect of the machining of Titanium Alloy.
Leilei Zhao, Hutian Feng, and Jun Jin
Mech. Sci., 9, 221–230, https://doi.org/10.5194/ms-9-221-2018, https://doi.org/10.5194/ms-9-221-2018, 2018
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The aim of this study is finding a modified lapping method to improve the lapping effect, increase efficiency and change the present labor-intensive situation. In this study, a modified lapping tool was designed and it was designed to fit on a specially designed friction torque test machine. In addition, a set of orthogonal experiments were designed to capture the effects of four main lapping factors: friction torque, abrasive particulate size, lapping time and the rotational speed.
Leilei Zhao, Hutian Feng, and Qianfeng Rong
Mech. Sci., 9, 15–24, https://doi.org/10.5194/ms-9-15-2018, https://doi.org/10.5194/ms-9-15-2018, 2018
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An automatic, non-contact measuring system for the thread profile of a ball screw was developed. It is capable of measuring most common features of the ball screw thread profile and can measure ball screws of different sizes and lengths. The accuracy of the measuring system was verified by comparing the image from the system with the image from the reference instrument and then, different ball screws were compared and evaluated, which was the main purpose of designing such a measuring system.
Ali Tolga Bozdana and Nazar Kais Al-Karkhi
Mech. Sci., 8, 289–298, https://doi.org/10.5194/ms-8-289-2017, https://doi.org/10.5194/ms-8-289-2017, 2017
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This work investigates the effect of electrode geometry on flushing capability and debris removal efficiency in Electrical Discharge Drilling process. Drilling operations on stainless steel 304 were performed using circular and side-cut electrodes. Experimental results were compared with respect to drilling performance as well as dimensional accuracy and surface quality of drilled holes. Three-phase three-dimensional CFD models were also developed to analyze the flow field at interelectrode gap.
Jieqiong Lin, Xian Jing, Mingming Lu, Yan Gu, and Jinguo Han
Mech. Sci., 8, 215–220, https://doi.org/10.5194/ms-8-215-2017, https://doi.org/10.5194/ms-8-215-2017, 2017
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The formation principle of 3-D cutting elliptical trajectory was analysed and a prediction model of tool wear was established in the present work. Besides, a self-developed three-dimensional elliptical vibration device was employed to conduct turning experiment. Compared with the proposed model, the experimental results showed a great agreement with the proposed prediction model. This work may provide a reference for the further optimization of the 3-D elliptical vibration cutting parameters.
D. Trimble, H. Mitrogiannopoulos, G. E. O'Donnell, and S. McFadden
Mech. Sci., 6, 51–55, https://doi.org/10.5194/ms-6-51-2015, https://doi.org/10.5194/ms-6-51-2015, 2015
S. den Dunnen and G. J. M. Tuijthof
Mech. Sci., 5, 53–58, https://doi.org/10.5194/ms-5-53-2014, https://doi.org/10.5194/ms-5-53-2014, 2014
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Short summary
This research work correlates the wear progression and Specific Cutting Energy (SCE) in turning Ti-6Al-4V alloy using H13 tools (uncoated carbide) in dry conditions from low to high cutting speeds. Flank wear growth of the tool has been investigated at different length of cuts in correlation with the SCE under different cutting conditions. The useful tool life was found to be shorter at high-speed machining conditions, as compared to low-speed machining conditions.
This research work correlates the wear progression and Specific Cutting Energy (SCE) in turning...
