Articles | Volume 10, issue 2
https://doi.org/10.5194/ms-10-373-2019
© Author(s) 2019. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/ms-10-373-2019
© Author(s) 2019. This work is distributed under
the Creative Commons Attribution 4.0 License.
the Creative Commons Attribution 4.0 License.
Research article
| 
18 Jul 2019
Research article |
| 18 Jul 2019
| 18 Jul 2019
Tool Wear Progression and its Effect on Energy Consumption in Turning of Titanium Alloy (Ti-6Al-4V)
Muhammad Younas
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Syed Husain Imran Jaffery
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Riaz Ahmad
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Liaqat Ali
University of Technology Nowshera, KPK, Nowshera, Pakistan
Zarak Khan
Department of Design and Manufacturing Engineering (DME), School of Mechanical and Manufacturing Engineering (SMME), National University of Sciences and Technology (NUST), Islamabad, 44000, Pakistan
Aftab Khan
University of Engineering and Technology (UET), Peshawar, Pakistan
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Cited
34 citations as recorded by crossref.
- Multi-objective Optimization of Parameters in CNC Turning of a Hardened Alloy Steel Roll by Using Response Surface Methodology K. Noor et al. https://doi.org/10.1007/s13369-022-07117-5
- Research on deep hole processing of titanium alloy by MA-DAD X. Zhuo et al. https://doi.org/10.1007/s00170-024-14541-4
- Analysis of the Machinability of Multidirectional CFRP Laminates A. Dang & D. Nguyen https://doi.org/10.1007/s11665-025-12491-w
- Multi-objective optimization for sustainable turning Ti6Al4V alloy using grey relational analysis (GRA) based on analytic hierarchy process (AHP) M. Younas et al. https://doi.org/10.1007/s00170-019-04299-5
- In pursuit of sustainability in machining thin walled α‑titanium tubes: An industry supported study N. Khanna et al. https://doi.org/10.1016/j.susmat.2023.e00647
- Mechanical analysis and machinability evaluation of a new EDM-turning hybrid machining process J. Chen et al. https://doi.org/10.1016/j.jmatprotec.2023.118019
- Comparative analysis of tool wear progression of dry and cryogenic turning of titanium alloy Ti-6Al-4V under low, moderate and high tool wear conditions M. Khan et al. https://doi.org/10.1007/s00170-022-09196-y
- Achieving sustainable machining of titanium grade 3 alloy through optimization using grey relational analysis (GRA) A. Ahmad et al. https://doi.org/10.1016/j.rineng.2024.102355
- Assessment of sustainability of machining Ti-6Al-4V under cryogenic condition using energy map approach M. Khan et al. https://doi.org/10.1016/j.jestch.2023.101357
- Investigation of MQL and CNC turning parameters on the machinability of unreinforced polypropylene: study of surface roughness, temperature, and specific cutting energy A. Hamdi et al. https://doi.org/10.1007/s00170-023-12761-8
- Investigation of cutting and specific cutting energy in turning of POM-C using a PCD tool: Analysis and some optimization aspects M. Trifunović et al. https://doi.org/10.1016/j.jclepro.2021.127043
- Optimization of specific energy consumption in CNC turning of a hardened alloy steel roll at low cutting speeds K. Noor et al. https://doi.org/10.1108/JEDT-03-2023-0088
- Analysis of the Suitability of Signal Features for Individual Sensor Types in the Diagnosis of Gradual Tool Wear in Turning J. Kossakowska et al. https://doi.org/10.3390/en14206489
- Evaluation of specific cutting energy, tool wear, and surface roughness in dry turning of titanium grade 3 alloy A. Ahmad et al. https://doi.org/10.1007/s00170-023-11580-1
- Tool chip contact length analysis of dry and cryogenic turning of aerospace alloy Ti-6Al-4V M. Ali Khan & S. Mufti https://doi.org/10.1016/j.mfglet.2024.09.083
- Specific cutting energy and surface roughness analysis of dry, wet and cryogenic turning of Ti-6Al-4V M. Khan & S. Imran Jaffery https://doi.org/10.1016/j.procir.2024.12.050
- A Preliminary Investigation of Energy Consumption for Turning Ti6Al4V EBM Cylindrical Parts E. Cozzolino et al. https://doi.org/10.4028/p-vm4f1y
- Sustainability-Aware Maintenance for Machine Tools: A Quantitative Framework Linking Degradation Management with Life-Cycle Cost and Environmental Performance F. Mancusi et al. https://doi.org/10.3390/app152111333
- Development and analysis of tool wear and energy consumption maps for turning of titanium alloy (Ti6Al4V) M. Younas et al. https://doi.org/10.1016/j.jmapro.2020.12.060
- Measurement and analysis of machining induced tribological characteristics in dual jet minimum quantity lubrication assisted turning of duplex stainless steel M. Kumar Gupta et al. https://doi.org/10.1016/j.measurement.2021.110353
- Machinability analysis of Ti-6Al-4V under cryogenic condition M. Khan et al. https://doi.org/10.1016/j.jmrt.2023.06.022
- Multi-objective analysis and optimization of energy aspects during dry and MQL turning of unreinforced polypropylene (PP): an approach based on ANOVA, ANN, MOWCA, and MOALO A. Hamdi et al. https://doi.org/10.1007/s00170-023-12205-3
- Multi-objective optimization of turning titanium-based alloy Ti-6Al-4V under dry, wet, and cryogenic conditions using gray relational analysis (GRA) M. Khan et al. https://doi.org/10.1007/s00170-019-04913-6
- Investigation of tool wear and energy consumption in machining Ti6Al4V alloy with uncoated tools M. Younas et al. https://doi.org/10.1007/s00170-024-13548-1
- Sustainability analysis of tool wear, energy efficiency, surface quality, and energy during dry, MQL, and wet turning of Inconel 718 M. Khan et al. https://doi.org/10.1080/14786451.2025.2515447
- The Influence of Polymeric Ester-Type Additives on the Performance of Metal Cutting Fluids for Machining of Titanium Alloy J. Ma et al. https://doi.org/10.1007/s11665-021-06302-1
- Experimental study on the wear mechanism of cemented carbide tools under high speed cutting conditions W. Huang & J. Yang https://doi.org/10.2478/amns-2024-3557
- Development of an energy consumption map for turning inconel 718 through coupled chip-morphology and material-deformation analysis M. Khan et al. https://doi.org/10.1038/s41598-026-52106-5
- Machinability Performance of Single Coated and Multicoated Carbide Tools During Turning Ti6Al4V Alloy A. Ali et al. https://doi.org/10.1007/s12541-024-01147-9
- Formulation of Sustainable Water-Based Cutting Fluids with Polyol Esters for Machining Titanium Alloys E. Benedicto et al. https://doi.org/10.3390/met11050773
- Insights into Machining Techniques for Additively Manufactured Ti6Al4V Alloy: A Comprehensive Review A. Sambo et al. https://doi.org/10.3390/app142210340
- Effects of cutting conditions on the cutting forces in machining additively manufactured Ti6Al4V alloy A. Mohammed Sambo et al. https://doi.org/10.1051/matecconf/202440106003
- Parametric optimization while turning Ti-6Al-4V alloy in Mist-MQCL (Green environment) using the DEAR method V. Lakshmi et al. https://doi.org/10.1051/mfreview/2020034
- A critical review on green manufacturing and friction-reduction technologies in machining of aerospace alloys Z. Yu et al. https://doi.org/10.1007/s00170-026-17969-y
Latest update: 12 Sep 2026
Short summary
This research work correlates the wear progression and Specific Cutting Energy (SCE) in turning Ti-6Al-4V alloy using H13 tools (uncoated carbide) in dry conditions from low to high cutting speeds. Flank wear growth of the tool has been investigated at different length of cuts in correlation with the SCE under different cutting conditions. The useful tool life was found to be shorter at high-speed machining conditions, as compared to low-speed machining conditions.
This research work correlates the wear progression and Specific Cutting Energy (SCE) in turning...
