Articles | Volume 9, issue 2
https://doi.org/10.5194/ms-9-221-2018
https://doi.org/10.5194/ms-9-221-2018
Research article
 | 
17 Jul 2018
Research article |  | 17 Jul 2018

A modified ball screw lapping method and optimized lapping factors for ideal surface quality

Leilei Zhao, Hutian Feng, and Jun Jin

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Cited articles

El-Axir, M. H.: A method of modeling residual stress distribution in turning for different materials, Int. J. Mach. Tool. Manu., 42, 1055–1063, https://doi.org/10.1016/s0890-6955(02)00031-7, 2002. 
Guevarra, D. S., Kyusojin, A., Isobe, H., and Kaneko, Y.: Development of a new lapping method for high precision ball screw (1st, report)-feasibility study of a prototyped lapping tool for automatic lapping process, Precis. Eng., 25, 63–69, https://doi.org/10.1016/s0141-6359(00)00059-3, 2001. 
Guevarra, D. S., Kyusojin, A., Isobe, H., and Kaneko, Y.: Development of a new lapping method for high precision ball screw (2nd report): Design and experimental study of an automatic lapping machine with in-process torque monitoring system, Precis. Eng., 26, 389–395, https://doi.org/10.1016/s0141-6359(02)00122-8, 2002. 
Kyusojin, A. and Inada, H.: Lapping high precision polygonal shafts, Precis. Eng., 6, 3–8, https://doi.org/10.1016/0141-6359(84)90064-3, 1984.  
Kyusojin, A., Nishimoto, K., Kubota, S., and Moriyama, Y.: Development of the lap for correcting cylindrical axes, Int. J. Jpn. Soc. Precis. Eng., 45, 913–918, https://doi.org/10.2493/jjspe1933.45.913, 1979. 
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Short summary
The aim of this study is finding a modified lapping method to improve the lapping effect, increase efficiency and change the present labor-intensive situation. In this study, a modified lapping tool was designed and it was designed to fit on a specially designed friction torque test machine. In addition, a set of orthogonal experiments were designed to capture the effects of four main lapping factors: friction torque, abrasive particulate size, lapping time and the rotational speed.