Articles | Volume 11, issue 1
https://doi.org/10.5194/ms-11-221-2020
https://doi.org/10.5194/ms-11-221-2020
Research article
 | 
17 Jun 2020
Research article |  | 17 Jun 2020

Experimental investigation for the effects of wire EDM process parameters over the tapered cross-sectional workpieces of titanium alloys (Ti6Al-4V)

Muhammad Wasif, Syed A. Iqbal, Anis Fatima, Saima Yaqoob, and Muhammad Tufail

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Subject: Machining and Manufacturing Processes | Techniques and Approaches: Optimization
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Cited articles

Abinesh, P., Varatharajan, K., and Kumar, G. S.: Optimization of Process Parameters Influencing MRR, Surface Roughness and Electrode Wear During Machining of Titanium Alloys by WEDM, International Journal of Engineering Research and General Science, 2, 719–729, 2014. 
Asgar, M. E. and Singholi, A. K. S.: Parameter study and optimization of WEDM process: A Review, in: 1st International Conference on Contemporary Research in Mechanical Engineering with Focus on Materials and Manufacturing (ICCRME-2018), 6–7 April 2018, Lucknow, India, 012007, https://doi.org/10.1088/1757-899X/404/1/012007, 2018. 
Babu, T. V. and Soni, J. S.: Optimization of process parameters for surface roughness of Inconel 625 in Wire EDM by using Taguchi and ANOVA method, International Journal of Current Engineering and Technology, 7, 1127–1131, 2017. 
Conde, A., Sanchez, J. A., Plaza, S., Ostolaza, M., de la Puerta, I., and Li, Z.: Experimental Measurement of Wire-lag Effect and Its Relation with Signal Classification on Wire EDM, Proc. CIRP, 68, 132–137, https://doi.org/10.1016/j.procir.2017.12.035, 2018. 
Dongre, G., Zaware, S., Dabade, U., and Joshi, S. S.: Multi-objective optimization for silicon wafer slicing using wire-EDM process, Mater. Sci. Semicond. Process, 39, 793–806, https://doi.org/10.1016/j.mssp.2015.06.050, 2015. 
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Short summary
This research investigates the outcome of wire EDM process over the taper cross-sectional workpieces of Titanium Alloy (Ti6Al-4V). The outcomes result in better kerf width, surface finish, wire wear and metal removal rates, which can be controlled by taper angle of the workpiece, current, and pulse-off time. The effect of these parameters over the four outcomes of the wire EDM process have been studied in this research. Mathematical models have been developed to predict the outcomes.