Articles | Volume 11, issue 1
https://doi.org/10.5194/ms-11-221-2020
https://doi.org/10.5194/ms-11-221-2020
Research article
 | 
17 Jun 2020
Research article |  | 17 Jun 2020

Experimental investigation for the effects of wire EDM process parameters over the tapered cross-sectional workpieces of titanium alloys (Ti6Al-4V)

Muhammad Wasif, Syed A. Iqbal, Anis Fatima, Saima Yaqoob, and Muhammad Tufail

Related subject area

Subject: Machining and Manufacturing Processes | Techniques and Approaches: Optimization
Parameter tuning of robust adaptive fuzzy controller for 3D elliptical vibration-assisted cutting
Yongsheng Du, Mingming Lu, Hao Wang, Jiakang Zhou, and Jieqiong Lin
Mech. Sci., 12, 433–442, https://doi.org/10.5194/ms-12-433-2021,https://doi.org/10.5194/ms-12-433-2021, 2021
Short summary
Additive manufacturing of a continuum topology-optimized palletizing manipulator arm
Jiwen Chen, Qingpeng Chen, and Hongjuan Yang
Mech. Sci., 12, 289–304, https://doi.org/10.5194/ms-12-289-2021,https://doi.org/10.5194/ms-12-289-2021, 2021
Short summary
Optimal design and experimental study of fixed abrasive pads based on coupling of damping regulation and pellet arrangement
Chaoqun Xu, Congfu Fang, Yuan Li, and Chong Liu
Mech. Sci., 12, 97–108, https://doi.org/10.5194/ms-12-97-2021,https://doi.org/10.5194/ms-12-97-2021, 2021
Optimum design of the double roll rotary forging machine frame
Lei Shi, Chun Dong Zhu, Xin Liu, and Yi Zhang
Mech. Sci., 11, 101–114, https://doi.org/10.5194/ms-11-101-2020,https://doi.org/10.5194/ms-11-101-2020, 2020
Short summary
Effect of deep cryogenic treatment on copper electrode for non-traditional electric discharge machining (EDM)
Gurdev Singh Grewal and Dhiraj Parkash Dhiman
Mech. Sci., 10, 413–427, https://doi.org/10.5194/ms-10-413-2019,https://doi.org/10.5194/ms-10-413-2019, 2019
Short summary

Cited articles

Abinesh, P., Varatharajan, K., and Kumar, G. S.: Optimization of Process Parameters Influencing MRR, Surface Roughness and Electrode Wear During Machining of Titanium Alloys by WEDM, International Journal of Engineering Research and General Science, 2, 719–729, 2014. 
Asgar, M. E. and Singholi, A. K. S.: Parameter study and optimization of WEDM process: A Review, in: 1st International Conference on Contemporary Research in Mechanical Engineering with Focus on Materials and Manufacturing (ICCRME-2018), 6–7 April 2018, Lucknow, India, 012007, https://doi.org/10.1088/1757-899X/404/1/012007, 2018. 
Babu, T. V. and Soni, J. S.: Optimization of process parameters for surface roughness of Inconel 625 in Wire EDM by using Taguchi and ANOVA method, International Journal of Current Engineering and Technology, 7, 1127–1131, 2017. 
Conde, A., Sanchez, J. A., Plaza, S., Ostolaza, M., de la Puerta, I., and Li, Z.: Experimental Measurement of Wire-lag Effect and Its Relation with Signal Classification on Wire EDM, Proc. CIRP, 68, 132–137, https://doi.org/10.1016/j.procir.2017.12.035, 2018. 
Dongre, G., Zaware, S., Dabade, U., and Joshi, S. S.: Multi-objective optimization for silicon wafer slicing using wire-EDM process, Mater. Sci. Semicond. Process, 39, 793–806, https://doi.org/10.1016/j.mssp.2015.06.050, 2015. 
Download
Short summary
This research investigates the outcome of wire EDM process over the taper cross-sectional workpieces of Titanium Alloy (Ti6Al-4V). The outcomes result in better kerf width, surface finish, wire wear and metal removal rates, which can be controlled by taper angle of the workpiece, current, and pulse-off time. The effect of these parameters over the four outcomes of the wire EDM process have been studied in this research. Mathematical models have been developed to predict the outcomes.