To improve the control accuracy, dynamic and static characteristics of the system need to be tuned. In this paper, we use a glowworm algorithm with an improved adaptive step size to tune the parameters of a robust adaptive fuzzy controller. Finally, the workpieces of three different materials are cut with two different cutting methods. The study revealed that the surface roughness value is reduced by 20 %–32 %, which further verifies the effectiveness of the optimal controller’s parameters.

This research investigates the outcome of wire EDM process over the taper cross-sectional workpieces of Titanium Alloy (Ti6Al-4V). The outcomes result in better kerf width, surface finish, wire wear and metal removal rates, which can be controlled by taper angle of the workpiece, current, and pulse-off time. The effect of these parameters over the four outcomes of the wire EDM process have been studied in this research. Mathematical models have been developed to predict the outcomes.

Rotary forging is a continuous local pressure plastic forming technology. The equipment to realize the rotary forging technology is called the rotary forging machine. In this paper, the finite element analysis of the frame of the rotary forging machine is carried out, and then the structure and size of the machine frame are optimized. Finally, the experimental results show that the grain size and hardness of the formed workpiece are improved, which shows that the optimization scheme is reasonable.

This paper investigates an experiment with the cryogenically treated copper electrode and an ordinary copper electrode with various input parameters like electrode rotation, gap voltage and discharge current for an EN24 material. An experiment was performed on an electrical discharge machine. Designs of an experiment are carried out using the Taguchi approach. This research finds optimal or dominating factors in both traditional and non-traditional machining processes.