In Sect. 1, a coordinate system for tooth surface formation with cutter errors is established to derive the tooth surface equation. In Sect. 2, the tooth contact analysis model and load tooth contact analysis model are established, and the formulas of the tooth surface contact ellipse and main curvature direction angles are derived. In Sect. 3, the influences of the cutter errors on the contact ellipses, the tooth surface contact trace, and the loaded contact characteristics are analyzed.