Mechanical Sciences
Mechanical Sciences
Mechanical Sciences
Articles | Volume 16, issue 2
Articles | Volume 16, issue 2
https://doi.org/10.5194/ms-16-403-2025
© Author(s) 2025. This work is distributed under
the Creative Commons Attribution 4.0 License.
https://doi.org/10.5194/ms-16-403-2025
© Author(s) 2025. This work is distributed under
the Creative Commons Attribution 4.0 License.
Articles | Volume 16, issue 2
Research article
 | Highlight paper
 | 
31 Jul 2025
Research article | Highlight paper |  | 31 Jul 2025

Micromilling of Ti-6Al-4V alloy for high-aspect-ratio thin walls and dimensional error compensation based on an online compensation system

Yang Li and Xiang Cheng

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Latest update: 16 May 2026
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Short summary
A special deformation prediction model for titanium alloy in thin wall machining is established and calibrated by micromilling experiments. The model has been successfully evaluated by micromilling experiments. It shows that the dimensional errors of the thin wall made of Ti-6Al-4V are significantly reduced after on-machine radial cutting depth compensations. The relative errors have been reduced from 16.5 % to 3.9 %.
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