Articles | Volume 12, issue 1
https://doi.org/10.5194/ms-12-237-2021
https://doi.org/10.5194/ms-12-237-2021
Research article
 | 
26 Feb 2021
Research article |  | 26 Feb 2021

Design and control of the belt-polishing tool system for the blisk finishing process

Cheng Fan, Caoyang Xue, Lei Zhang, Kejun Wang, Qian Wang, Yapeng Gao, and Lei Lu

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Subject: Machining and Manufacturing Processes | Techniques and Approaches: Reliability and Probability Analysis
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Cited articles

Chen, X. Z., Xu, Z. Y., Zhu, D., Fang, Z. D., and Zhu, D.: Experimental research on electrochemical machining of titanium alloy Ti60 for a blisk, Chinese Journal of Aeronautics, 29, 274–282, https://doi.org/10.1016/j.cja.2015.09.010, 2016. 
Chen, Z., Shi, Y. Y., and Lin, X. J.: Evaluation and improvement of material removal rate with good surface quality in TC4 blisk blade polishing process, J. Adv. Mech. Des. Syst., 12, 4, https://doi.org/10.1299/jamdsm.2018jamdsm0083, 2018. 
Chen, Z., Shi, Y. Y., Lin, X. J., Yu, T., Zhao, P., Kang, C., He, X. D., and Li, H. L.: Analysis and optimization of process parameter intervals for surface quality in polishing Ti-6Al-4V blisk blade, Results Phys., 12, 8, https://doi.org/10.1016/j.rinp.2018.12.056, 2019. 
Fan, C., Hong, G. S., Zhao, J., Wong, Y. S., Zhang, L., and Zhao, J.: Integral sliding mode control of a pneumatic force servo for the polishing process, Precision Engineering, 55, 154–170, https://doi.org/10.1016/j.precisioneng.2018.09.001, 2019a. 
Fan, C., Zhao, H. L., Li, D. W.,Chen, L., Tan, C., and Ding, H.: Contact force control and vibration suppression in robotic polishing with a smart end effector, Robot. Cim.-Int. Manuf., 57, 391–403, https://doi.org/10.1016/j.rcim.2018.12.019, 2019b. 
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Short summary
According to the structural characteristics of the blisk, a new adaptive belt tool system for the blisk finishing is developed. Due to the strong nonlinearity of the pneumatic system, a two-dimensional fuzzy PID controller is developed for the pneumatic force control. Finally, the experiments show that the polishing process is very stable and the roughness after polishing is less than 0.4 μm, which proves the effectiveness of the proposed new belt tool system and the fuzzy PID controller.