Articles | Volume 17, issue 2
https://doi.org/10.5194/ms-17-1039-2026
https://doi.org/10.5194/ms-17-1039-2026
Research article
 | 
10 Nov 2026
Research article |  | 10 Nov 2026

Residual-stress distribution in gear journal shafts induced by mechanical roll hardening

Xinbo Zhang, Xiuyang Xia, and Xigui Wang

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Mech. Sci. Discuss., https://doi.org/10.5194/ms-2026-176,https://doi.org/10.5194/ms-2026-176, 2026
Preprint under review for MS
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Short summary
Mechanical rolling hardening of 30CrMoA gear journals is studied via simulation and XRD (X-ray diffraction), analyzing the effects of rolling depth, speed, and feed rate on residual stress. Response surface optimization shows that rolling produces a graded compressive-stress field peaking at 0.20 mm depth, with rolling depth being dominant; simulations match experiments within 8.0 %.
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