Preprints
https://doi.org/10.5194/ms-2026-186
https://doi.org/10.5194/ms-2026-186
15 Oct 2026
 | 15 Oct 2026
Status: this preprint is currently under review for the journal MS.

Fixed Channel Frequency Graphs for Cross Speed Compound Fault Diagnosis of Gearboxes

Junwei Shen

Abstract. Compound bearing and gear faults require identification of multiple fault components under changes in operating speed. This study evaluates a fixed channel–frequency graph using 64 public recordings and recording-disjoint operating-condition holdouts. Each three-channel window is represented by 30 nodes containing full-window spectral statistics and eight local log-power descriptors. A two-layer graph network predicts seven binary fault labels. The fixed graph achieves mean recording-level Macro-F1 of 0.8284, compared with 0.7954 for a matched self-loop control and 0.8150 for a degree-matched random graph. The adaptive comparator achieves 0.8420. Five-seed condition results show higher adaptive than random graph means in all four holdouts, with differences of 0.0420, 0.0146, 0.0142, and 0.0370 at 1200, 1800, and 2400 r/min and variable speed, respectively. The fixed graph remains below the waveform CNN, which achieves 0.9708; validation-gated CNN–graph fusion reaches 0.9713. Validation rotation retains the low-speed deficit, and performance deteriorates at 0 and −5 dB test noise. The findings quantify the contribution of the prescribed topology within the evaluated graph representation, while showing that adaptive connectivity and waveform learning achieve higher overall scores on this benchmark.

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Junwei Shen

Status: open (until 21 Nov 2026)

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Junwei Shen
Junwei Shen
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Latest update: 15 Oct 2026
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Short summary
Gearboxes often have multiple simultaneous faults, which are hard to identify when speeds change. We tested a new computer method that converts vibration data into simple network graphs. Using 64 public recordings, it reached 83 % average accuracy in finding seven fault types. It beat random graphs but scored lower than standard wave-based deep learning. This shows the promise and current limits of graph methods for machinery health monitoring.
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